Industrial machinery in factory with flow measurement systems

Industrial & Commercial Flowmeter

Positive displacement flow meters for batching, dosing, oil blending, tank transfer, and hazardous area applications across Australian industry.

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Overview

From bulk fuel depots and chemical plants to workshop oil systems and mobile service trucks, industrial and commercial operations depend on accurate flow measurement to control costs, maintain quality, and meet safety and compliance requirements. RAZQUIP supplies positive displacement flow meters engineered for the demanding conditions found across Australian industry — high flow rates, viscous fluids, hazardous environments, and continuous-duty operation.

Our range covers flow rates from under 1 L/min for precision dosing through to 500+ L/min for bulk tank transfers, with meter bodies in aluminium, stainless steel 316, and cast iron to suit the fluid and environment. All meters deliver ±0.5% accuracy with full PLC/SCADA integration capability.

Unlike turbine or electromagnetic meters, PD meters measure actual volume regardless of flow rate fluctuations, fluid viscosity, or pump pulsations — making them the right choice for the diverse applications found in Australian industry.

Key Applications

Batching & Filling

Measure precise quantities into containers, tanks, or process vessels. Automated fill-to-volume with pulse output to batch controllers and PLCs. IBCs, drums, and tankers with ±0.5% accuracy.

Dosing & Chemical Injection

Precision dosing of chemicals, additives, and treatment fluids in water treatment, mining, agriculture, and food processing. High turndown ratios for micro-litre level injection.

Oil Blending & Lubricant Manufacturing

Meter each component to tight tolerances in blending plants. Handles wide viscosity ranges from thin base stocks to heavy gear oils. Multi-stream blending with automated ratio control.

Tank Transfer & Inventory

Auditable records for every fluid movement between storage tanks, tankers, rail cars, and ships. Supports inventory reconciliation, loss detection, and custody transfer.

Hazardous Area (ATEX / IECEx)

ATEX and IECEx certified electronics for Zone 1 and Zone 2 explosive atmosphere classifications. Intrinsically safe outputs with Ex-rated barriers for fuel depots, refineries, and chemical plants.

Workshop Oil & Fuel Transfer

Track engine oil, hydraulic fluid, gear oil, and diesel dispensed in workshops and fleet maintenance bays. Wall-mounted and hose reel meters for accurate job costing and stock management.

AdBlue (DEF) Dispensing

Stainless steel 316 wetted parts fully compatible with AdBlue. Resists the crystallisation and corrosion that destroys conventional fuel meters used in DEF service for SCR emission systems.

Lubrication Skid Systems

Verify metered quantities of grease, oil, or cutting fluid to multiple lubrication points on machinery and production lines. Alarm on under- or over-delivery to prevent bearing failures.

Service Trucks & Mobile Equipment

Track fluid dispensed from field service trucks on mine sites, construction projects, and farms. Battery-powered digital meters with ticket printers for accurate billing and maintenance records.

Industrial fuel transfer and loading operation

Industrial fuel transfer operation — positive displacement flow meters ensure accurate measurement at every point in the supply chain.

Why Positive Displacement Meters?

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±0.5% accuracy — independent of fluid viscosity or flow profile
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Wide viscosity range — light solvents through to heavy oils and syrups
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No straight-pipe requirements — install after elbows, valves, and pumps
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Bidirectional measurement — accurate both directions for loading/unloading
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Low pressure drop — minimises pump energy, works in gravity-fed systems
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Long service life — hardened oval gears for continuous industrial duty

PLC, SCADA & IoT Integration

Our meters provide the output signals needed to integrate with your existing control and monitoring infrastructure.

4–20 mA Analogue

Universal standard for PLC and SCADA. Real-time process control, trending, and alarm management.

RS485 Modbus RTU

Multi-drop networks — dozens of meters reporting to a single controller or DCS over one cable.

Scaled Pulse Output

Configurable pulses per volume for batch controllers, flow computers, and totaliser displays.

Relay Outputs

Direct valve, pump, and alarm control in batch and dosing applications without a separate PLC.

IoT & Cloud Monitoring

Pair with industrial IoT gateways and cellular loggers for remote monitoring of unmanned sites and distributed fuel systems.

Fluid Compatibility

Selecting the right meter body and seal material is essential for safe, reliable operation.

Aluminium Body

Standard for diesel, petrol, kerosene, heating oil, and hydraulic fluids. Lightweight and cost-effective for most fuel and oil applications.

Stainless Steel 316

Required for AdBlue, mild chemicals, food-grade fluids, corrosive environments, and pharmaceutical applications.

Cast Iron Body

Heavy-duty for high-pressure, high-flow industrial installations handling crude oil, heavy fuel oil, and industrial lubricants.

Seal Options

Viton (fuels/oils), PTFE (chemicals), EPDM (water-based/AdBlue), and Kalrez (aggressive solvents, high temperatures).

Choosing the Right Industrial Flow Meter

Fluid Type & Viscosity Determines meter body material, seal material, and whether heating or insulation is needed.
Flow Rate Range Match min/max flow to your operating range. Oversizing wastes accuracy; undersizing causes pressure drop.
Connection Size DN6 (1/4") to DN100 (4") in BSP, NPT, and flanged connections to suit your pipework.
Hazardous Area ATEX or IECEx rated electronics required for classified zones.
Output Requirements Mechanical register, digital display, 4–20 mA for PLC, or RS485 Modbus for SCADA networks.
Pressure & Temperature Standard for ambient-temperature applications. High-pressure and high-temp variants available for process industry.

Frequently Asked Questions

What accuracy can I expect?

±0.5% accuracy of reading across the calibrated flow range. Meters can be individually calibrated on actual process fluid for custody transfer. Factory calibration certificate included.

Can PD meters handle viscous fluids like heavy oil or grease?

Yes. PD meters actually become more accurate with higher viscosity. Routinely used from 0.5 cP (light solvents) through to 100,000 cP (heavy grease). Heated meter bodies available for very viscous fluids.

Are your meters suitable for hazardous areas?

Yes. ATEX and IECEx certified electronics for Zone 1 and Zone 2 classifications. Intrinsically safe outputs connect to Ex-rated barriers. Mechanical register options also available.

Can I use a fuel meter for AdBlue?

No. Standard aluminium meters will corrode rapidly. AdBlue requires stainless steel 316 wetted parts with EPDM or PTFE seals. Using wrong materials causes meter failure and fluid contamination.

What maintenance is required?

PD meters are low-maintenance. Primary requirement is upstream filtration to protect internal elements. Seals may need replacement after several years in chemical or high-temperature applications.

Need an Industrial Flow Metering Solution?

Tell us about your application — fluid type, flow rate, connection size, and output requirements — and our team will recommend the right meter.

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